Application case

Suzhou Bogute Intelligent Manufacturing Co., LTD., founded in 2009 and headquartered in Wujiang District, Suzhou City, is a high-speed, flexible automation solution provider, focusing on serving customers in the four fields of 3C, lithium, logistics and medical. Focusing on research and development and market, we continue to increase investment in research and development of drive control algorithm, using magnetic levitation principle and drive control technology, independently developed advanced transmission technology application platform, compared with traditional transmission technology, with high-speed, high-precision, flexible, scalable, low comprehensive cost characteristics, to help the intelligent upgrade of FA factory.

3C electronic assembly line


Traditional scheme

ATT scheme

CT

6s/pcs

4s/pcs

Price

X million

1.2X million

reliability

The linkage between the mechanism is too strong, and the two traditional machines are connected in series

The structure is simplified, the reliability is high, and the drive and control software can control the underlying running state of the equipment in real time

maintainability

It is necessary to replace/adjust the belt regularly, maintain the roller lubrication, adjust the tensioning mechanism, etc., and the maintenance cost is high

Simplified mechanism, strong maintenance; The maintenance cost is low, and the magnetic levitation line has no other consumables except lubricating oil

yield

95% or higher

98.5% or higher

dispatch

None

The production balance of each process can be adjusted through the scheduling of the moving car

Obsolescence ratio

10% ~ 20%

50% or higher

3C welding and pressing assembly line


Traditional scheme

ATT scheme

CT

4s/pcs

3s/pcs

Price

X million

0.5X 10,000

reliability

The linkage between the mechanism is too strong, and the two traditional machines are connected in series

The structure is simplified, the reliability is high, and the drive and control software can control the underlying running state of the equipment in real time

maintainability

It is necessary to replace/adjust the belt regularly, maintain the roller lubrication, adjust the tensioning mechanism, etc., and the maintenance cost is high

Simplified mechanism, strong maintenance; The maintenance cost is low, and the magnetic levitation line has no other consumables except lubricating oil

yield

98% or higher

98% or higher

dispatch

None

The production balance of each process can be adjusted through the scheduling of the moving car

Obsolescence ratio

10% ~ 20%

50% or higher

3C automatic welding line


Traditional scheme

ATT scheme

Representative manufacturer

DZ, ST

BGT

CT

8s/pcs

4s/pcs

Price

X million

1.2X million

reliability

The linkage between institutions is too strong, and the failure rate is high

The structure is simplified, the reliability is high, and the drive and control software can control the underlying running state of the equipment in real time

maintainability

It is necessary to replace/adjust the belt regularly, maintain the roller lubrication, adjust the tensioning mechanism, etc., and the maintenance cost is high

Simplified mechanism, strong maintenance; The maintenance cost is low, and the magnetic levitation line has no other consumables except lubricating oil

yield

98% or higher

99% or higher

dispatch

None

The production balance of each process can be adjusted through the scheduling of the moving car

Obsolescence ratio

10% ~ 20%

50% or higher

Camera assembly automatic production line


Traditional scheme

ATT scheme

Representative manufacturer

SZ

BGT

CT

8s/pcs

4s/pcs

Price

X million

1.1X million

reliability

The linkage between institutions is too strong, and the failure rate is high

The structure is simplified, the reliability is high, and the drive and control software can control the underlying running state of the equipment in real time

maintainability

It is necessary to replace/adjust the belt regularly, maintain the roller lubrication, adjust the tensioning mechanism, etc., and the maintenance cost is high

Simplified mechanism, strong maintenance; The maintenance cost is low, and the magnetic levitation line has no other consumables except lubricating oil

yield

96% or higher

99.5% or higher

dispatch

None

The production balance of each process can be adjusted through the scheduling of the moving car

Obsolescence ratio

10% ~ 15%

50% or higher

Photovoltaic module string welding machine


Traditional scheme

ATT scheme

CT

6s

3s

Price

X million

1.2X million

reliability

The linkage between institutions is too strong, and the failure rate is high

The structure is simplified, the reliability is high, and the drive and control software can control the underlying running state of the equipment in real time

maintainability

It is necessary to replace/adjust the belt regularly, maintain the roller lubrication, adjust the tensioning mechanism, etc., and the maintenance cost is high

Simplified mechanism, strong maintenance; The maintenance cost is low, and the magnetic levitation line has no other consumables except lubricating oil

yield

98% or higher

99.5% or higher

dispatch

None

The production balance of each process can be adjusted through the scheduling of the moving car

Obsolescence ratio

10% ~ 22%

50% or higher

New energy high voltage harness assembly line


Traditional scheme

ATT scheme

CT

2s/pcs

1s/pcs

Price

X million

0.8X million

reliability

The linkage between institutions is too strong, and the failure rate is high

The structure is simplified, the reliability is high, and the drive and control software can control the underlying running state of the equipment in real time

maintainability

It is necessary to replace/adjust the belt regularly, maintain the roller lubrication, adjust the tensioning mechanism, etc., and the maintenance cost is high

Simplified mechanism, strong maintenance; The maintenance cost is low, and the magnetic levitation line has no other consumables except lubricating oil

yield

98% or higher

99% or higher

dispatch

None

The production balance of each process can be adjusted through the scheduling of the moving car

Obsolescence ratio

10% ~ 20%

50% or higher

New insulin pen assembly line


Traditional scheme

ATT scheme

CT

2s/pcs

0.5 s/PCS

Price

X million

1.3X million

reliability

The linkage between institutions is too strong, and the failure rate is high

The structure is simplified, the reliability is high, and the drive and control software can control the underlying running state of the equipment in real time

maintainability

It is necessary to replace/adjust the belt regularly, maintain the roller lubrication, adjust the tensioning mechanism, etc., and the maintenance cost is high

Simplified mechanism, strong maintenance; The maintenance cost is low, and the magnetic levitation line has no other consumables except lubricating oil

yield

96% or higher

99% or higher

dispatch

None

The production balance of each process can be adjusted through the scheduling of the moving car

Obsolescence ratio

10% ~ 20%

50% or higher

Needle assembly line


Traditional scheme

ATT scheme

CT

2s/pcs

1s/pcs

Price

X million

1.2X million

reliability

The linkage between institutions is too strong, and the failure rate is high

The structure is simplified, the reliability is high, and the drive and control software can control the underlying running state of the equipment in real time

maintainability

It is necessary to replace/adjust the belt regularly, maintain the roller lubrication, adjust the tensioning mechanism, etc., and the maintenance cost is high

Simplified mechanism, strong maintenance; The maintenance cost is low, and the magnetic levitation line has no other consumables except lubricating oil

yield

96% or higher

99.5% or higher

dispatch

None

The production balance of each process can be adjusted through the scheduling of the moving car

Obsolescence ratio

10% ~ 20%

50% or higher

Blood cell automatic canning line


Traditional scheme

ATT scheme

CT

5s/pcs

3s/pcs

Price

X million

0.9X million

reliability

The linkage between institutions is too strong, and the failure rate is high

The structure is simplified, the reliability is high, and the drive and control software can control the underlying running state of the equipment in real time

maintainability

It is necessary to replace/adjust the belt regularly, maintain the roller lubrication, adjust the tensioning mechanism, etc., and the maintenance cost is high

Simplified mechanism, strong maintenance; The maintenance cost is low, and the magnetic levitation line has no other consumables except lubricating oil

yield

97.5% or higher

99% or higher

dispatch

There is no

The production balance of each process can be adjusted through the scheduling of the moving car

Obsolescence ratio

10% ~ 20%

50% or higher

Lithium battery middle whole plant planning


Traditional scheme

ATT scheme

Whole line efficiency

16PPM

25PPM

Price

X

1.2 X

reliability

Failure to accurately estimate abnormal risks such as belt breakage; Belt dust impact on the environment;

The drive control software controls the underlying running state of the equipment in real time; To meet the needs of clean rooms;

maintainability

It is necessary to change/adjust the belt regularly, maintain the lubrication of the drum, adjust the tensioning mechanism, etc

Regular track cleaning and refueling;

yield

96%

99.5%

Utilization rate

93%

99%

dispatch

None

ATT scheduling

Obsolescence ratio

10%

60%